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Side (a): -
Across Flats (f): -
Across Corners (d): -
Area: -
■ Hexagon ■ Incircle ■ Circumcircle
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About

The hexagon is one of the most efficient shapes in nature and engineering, appearing in everything from honeycombs to structural bolts. In manufacturing and machining, confusing "Across Flats" (wrench size) with "Across Corners" (clearance diameter) can lead to scrapped parts and costly errors.

This Inscribed Hexagon Calculator simplifies these conversions. By entering just one dimension, it instantly calculates the area, perimeter, and the critical corresponding diameters. Whether you are a CNC operator checking stock sizes or a student studying geometry, this tool provides clear, visual answers distinguishing between the inscribed circle (flats) and circumscribed circle (corners).

hexagon machining polygon bolt sizing

Formulas

For a regular hexagon with side length a:

Area = 33 2 a2 2.598a2

Key relationships:

  • Across Corners (d): d = 2a (This is the diameter of the circumcircle).
  • Across Flats (f): f = 3 a 1.732a (This is the diameter of the incircle).

Reference Data

Side Length (a)Across Flats (f)Across Corners (d)Area
11.7322.0002.598
58.66010.00064.952
1017.32120.000259.808
1525.98130.000584.567
2034.64140.0001039.23
2543.30150.0001623.80
5086.603100.0006495.19
100173.205200.00025980.76

Frequently Asked Questions

Across Flats is the distance between two parallel opposite sides (the way a wrench fits a bolt). Across Corners is the distance between two opposite vertices (the widest point of the hexagon).
If you have a round stock of diameter D, the largest hexagon you can machine from it has an 'Across Corners' dimension equal to D. The resulting 'Across Flats' size would be D × 0.866.
Hexagons provide 6 access points for a tool, requiring only a 60-degree rotation to engage, which is ideal for tight spaces. They are also mechanically robust and easy to manufacture.