Hardware Quantity Calculator (Kg to Pieces)
Estimate the count of bolts, nuts, and washers in bulk containers based on net weight. Supports ISO/DIN standards for inventory and warehouse management.
About
Inventory management in warehouses and construction sites often relies on weight-based counting rather than manual enumeration, which is labor-intensive and error-prone. This utility estimates the quantity of steel hardware (bolts, nuts, washers) by dividing the total net weight by the theoretical weight of a single unit. Precision is critical in logistics to prevent stock discrepancies and ensure accurate billing. Variations in manufacturing tolerances and steel density can introduce minor deviations; therefore, this tool calculates a probable count with a standard deviation warning.
The calculation accounts for the specific geometry of standard fasteners (ISO/DIN specs), including head volume and thread length. By subtracting tare weight (the container"s weight), the tool isolates the hardware mass for conversion. This method is standard practice in industrial supply chains for handling bulk items like M-series bolts and nuts.
Formulas
The core logic determines the count N by isolating the net mass of the hardware and dividing by the unit mass.
Where Wtotal is the gross weight, Wtare is the container weight, and wunit is the weight of a single fastener derived from standard steel density (ρ ≈ 7.85 g/cm3).
Reference Data
| Hardware Size | Type | Approx. Unit Weight (g) | Pcs per kg (Approx) |
|---|---|---|---|
| M6 x 20mm | Hex Bolt | 6.20 | 161 |
| M8 x 30mm | Hex Bolt | 14.50 | 69 |
| M10 x 50mm | Hex Bolt | 38.40 | 26 |
| M12 x 60mm | Hex Bolt | 66.00 | 15 |
| M6 | Hex Nut | 2.50 | 400 |
| M8 | Hex Nut | 5.20 | 192 |
| M10 | Hex Nut | 11.60 | 86 |
| M12 | Hex Nut | 17.30 | 57 |
| M6 | Washer | 1.10 | 909 |
| M16 x 100mm | Hex Bolt | 185.0 | 5 |