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Category Electronics

Motor Specifications

Efficiency & Factors

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About

Sizing electrical components for induction motors requires precision to comply with safety codes like NEC Article 430 or IEC 60364. Undersizing cables leads to voltage drops and fire hazards, while incorrect breaker sizing results in nuisance tripping during high inrush currents. This calculator computes Full Load Current (FLC), torque, and required input power based on motor rating, efficiency, and power factor.

It integrates a database of IE1 through IE4 efficiency classes and standard NEMA/IEC frame data to estimate parameters when nameplate data is unavailable. The tool also provides immediate recommendations for cable cross-sections and circuit breaker ratings, accounting for the 125% safety factor typically required for continuous loads.

motor amps cable sizing nema iec electrical engineering torque calculator

Formulas

The Full Load Current (FLC) for a 3-phase AC motor is calculated as:

I=Peโˆš3โ‹…Vโ‹…cosฯ†โ‹…ฮท

Where Pe is electrical power input (Output Power / Efficiency), V is line voltage, cosฯ† is the power factor, and ฮท is efficiency.

Motor torque is derived from power and speed:

T=9550โ‹…PkWn

Where n is the speed in RPM. The constant 9550 applies when using kW and Nm. For HP and lb-ft, the constant is 5252.

Reference Data

Power (kW)Power (HP)Approx FLC @ 400V (A)IEC FrameNEMA FrameShaft ร˜ (mm)
0.370.51.17156C14
0.751.01.980143T19
1.52.03.590L145T24
2.23.04.9100L182T28
3.75.07.9112M184T28
5.57.511.5132S213T38
7.510.015.2132M215T38
11.015.021.5160M254T42
15.020.029.0160L256T42
18.525.035.0180M284T48
22.030.041.0180L286T48
30.040.055.0200L324T55
37.050.068.0225S326T60
45.060.082.0225M364T60
75.0100.0134.0280S405T75

Frequently Asked Questions

[{"question":"Why does the recommended breaker size seem high compared to FLC?","answer":"Induction motors draw a high "inrush current" (Locked Rotor Current) during startup, typically 6 to 8 times the Full Load Current (FLC). The calculator suggests breaker sizing based on NEC standards (often 250% for inverse time breakers) to prevent nuisance tripping during this transient phase."},{"question":"What is the difference between IE2 and IE3 efficiency classes?","answer":"IE classes define International Efficiency standards (IEC 60034-30-1). IE3 (Premium Efficiency) motors have lower losses than IE2 (High Efficiency) motors. While IE3 motors are more expensive upfront, they reduce electrical consumption, which lowers the operating amperage and long-term costs."},{"question":"How does the Power Factor affect cable sizing?","answer":"A lower Power Factor (cosφ) results in higher current draw for the same mechanical power output. Since cables must be sized for the total apparent current (kVA), a poor power factor requires thicker cables and larger switchgear."},{"question":"Does this tool account for voltage drop?","answer":"The cable recommender provides a baseline ampacity check (thermal limit). For long cable runs (exceeding 50m), you must verify voltage drop separately to ensure the voltage at motor terminals remains within ±10% of the rating."}]