Electric Motor Calculator
Calculate motor FLC, torque, and efficiency. Includes NEC/IEC cable sizing, breaker recommendations, and NEMA frame specifications for industrial engineering.
Motor Specifications
Efficiency & Factors
About
Sizing electrical components for induction motors requires precision to comply with safety codes like NEC Article 430 or IEC 60364. Undersizing cables leads to voltage drops and fire hazards, while incorrect breaker sizing results in nuisance tripping during high inrush currents. This calculator computes Full Load Current (FLC), torque, and required input power based on motor rating, efficiency, and power factor.
It integrates a database of IE1 through IE4 efficiency classes and standard NEMA/IEC frame data to estimate parameters when nameplate data is unavailable. The tool also provides immediate recommendations for cable cross-sections and circuit breaker ratings, accounting for the 125% safety factor typically required for continuous loads.
Formulas
The Full Load Current (FLC) for a 3-phase AC motor is calculated as:
Where Pe is electrical power input (Output Power / Efficiency), V is line voltage, cosฯ is the power factor, and ฮท is efficiency.
Motor torque is derived from power and speed:
Where n is the speed in RPM. The constant 9550 applies when using kW and Nm. For HP and lb-ft, the constant is 5252.
Reference Data
| Power (kW) | Power (HP) | Approx FLC @ 400V (A) | IEC Frame | NEMA Frame | Shaft ร (mm) |
|---|---|---|---|---|---|
| 0.37 | 0.5 | 1.1 | 71 | 56C | 14 |
| 0.75 | 1.0 | 1.9 | 80 | 143T | 19 |
| 1.5 | 2.0 | 3.5 | 90L | 145T | 24 |
| 2.2 | 3.0 | 4.9 | 100L | 182T | 28 |
| 3.7 | 5.0 | 7.9 | 112M | 184T | 28 |
| 5.5 | 7.5 | 11.5 | 132S | 213T | 38 |
| 7.5 | 10.0 | 15.2 | 132M | 215T | 38 |
| 11.0 | 15.0 | 21.5 | 160M | 254T | 42 |
| 15.0 | 20.0 | 29.0 | 160L | 256T | 42 |
| 18.5 | 25.0 | 35.0 | 180M | 284T | 48 |
| 22.0 | 30.0 | 41.0 | 180L | 286T | 48 |
| 30.0 | 40.0 | 55.0 | 200L | 324T | 55 |
| 37.0 | 50.0 | 68.0 | 225S | 326T | 60 |
| 45.0 | 60.0 | 82.0 | 225M | 364T | 60 |
| 75.0 | 100.0 | 134.0 | 280S | 405T | 75 |