Biot Number Calculator
Calculate the Biot number (Bi) from heat transfer coefficient, characteristic length, and thermal conductivity. Verify lumped capacitance validity.
About
The Biot number Bi is a dimensionless ratio comparing the conductive resistance inside a solid body to the convective resistance at its surface. It is defined as Bi = h ⋅ Lc ÷ k, where h is the convective heat transfer coefficient W/(m2⋅K), Lc is the characteristic length m, and k is the solid's thermal conductivity W/(m⋅K). When Bi < 0.1, the internal temperature gradient is negligible and the lumped capacitance method applies. This simplifies transient conduction analysis from a partial differential equation to an ordinary one. Getting this threshold wrong leads to errors exceeding 5% in predicted cooling or heating times, which matters in quench-hardening steel, food safety pasteurization, and electronics thermal management.
This calculator accepts direct inputs or computes Lc = V ÷ A from standard geometries (plane wall, long cylinder, sphere). The tool approximates steady boundary conditions and uniform h. For geometries with non-uniform convection or internal heat generation, a full finite-element approach is required. Pro tip: in forced convection scenarios, always verify h against published correlations for your flow regime before trusting a lumped analysis.
Formulas
The Biot number is defined as the ratio of internal conductive resistance to external convective resistance at the surface of a body:
Where h = convective heat transfer coefficient W/(m2⋅K), Lc = characteristic length m, k = thermal conductivity of the solid W/(m⋅K).
The characteristic length Lc is the ratio of the body's volume to its surface area:
For standard geometries this simplifies to:
Lumped capacitance criterion: if Bi < 0.1, the temperature within the body can be assumed spatially uniform during transient heat transfer. This reduces the governing PDE to an exponential decay ODE with time constant τ = ρ cp Vh As.
Reference Data
| Material | Thermal Conductivity k W/(m⋅K) | Typical Bi Range (forced air) |
|---|---|---|
| Copper (pure) | 401 | 0.0001 - 0.004 |
| Aluminum 6061 | 167 | 0.001 - 0.01 |
| Carbon Steel AISI 1010 | 49.8 | 0.003 - 0.05 |
| Stainless Steel 304 | 14.9 | 0.01 - 0.2 |
| Titanium Ti-6Al-4V | 6.7 | 0.02 - 0.5 |
| Silicon | 148 | 0.001 - 0.01 |
| Glass (soda-lime) | 1.0 | 0.1 - 5.0 |
| Brick (common) | 0.72 | 0.15 - 7.0 |
| Concrete | 1.4 | 0.08 - 3.5 |
| Oak Wood | 0.17 | 0.5 - 30 |
| Nylon 6,6 | 0.25 | 0.4 - 20 |
| PTFE (Teflon) | 0.25 | 0.4 - 20 |
| Rubber (natural) | 0.13 | 0.8 - 40 |
| Water (liquid, 25°C) | 0.607 | - |
| Air (25°C, 1 atm) | 0.026 | - |
| Gold | 317 | 0.0002 - 0.005 |
| Nickel | 90.7 | 0.002 - 0.02 |
| Lead | 35.3 | 0.004 - 0.07 |
| Polycarbonate | 0.20 | 0.5 - 25 |
| Granite | 2.79 | 0.04 - 1.8 |